Our Recent Projects in Luverne AL

ITAC Manufacturing Facility TPO Roof Replacement

Industrial roof maintenance and service work at automotive manufacturing facility in Luverne Alabama
Industrial roof maintenance and service work at automotive manufacturing facility in Luverne Alabama

Commercial TPO Roof Replacement & Industrial Roof Maintenance
Services
Restoration Commercial Roofing Services was selected to provide professional roof
consulting, emergency maintenance services, and a full commercial roof replacement for
the ITAC Manufacturing Facility at 213 ILJI Drive Luverne, Alabama 36049, a critical manufacturing operation
supporting Hyundai automotive production.
This project includes comprehensive roof inspections, active maintenance of existing roof
sections, and a scheduled full roof tear-off and replacement beginning April 2026.

Project Overview


   •Facility Type: Industrial / Manufacturing
   •Industry: Automotive Manufacturing (Hyundai Supplier)
   •Location: Laverne, Alabama
   •Roof System Type: Low-Slope Single-Ply
   •Scheduled Roof Replacement: April 2026 


Restoration Commercial Roofing Services was engaged to perform detailed inspections,
conduct diagnostic testing, address immediate roof deficiencies, and develop a long-term
roofing strategy for the facility.

Existing Roof Conditions & Findings


During our initial site inspection, our team identified multiple deficiencies across the
existing roof system, including:


   •Extensive membrane punctures
   •Improper installation details from previous roofing work
   •Advanced natural wear and tear
   •Heavy surface contamination and debris accumulation
   •Elevated leak risk requiring immediate corrective action

The existing roof system is a 60-mil Carlisle Sure-Weld TPO single-ply membrane, installed over a structural metal B-Pan roof deck.

 

 Emergency Maintenance & Service Agreement

To protect ongoing manufacturing operations prior to the full replacement, Restoration Commercial Roofing Services initiated an emergency roof maintenance and service agreement.

Our service department:
   •Performed immediate leak mitigation and repairs
   •Addressed punctures and deficient membrane areas
   •Removed heavy contamination and debris
   •Ensured all repair materials were chemically compatible with the existing Carlisle TPO system
   •Completed all work in full compliance with manufacturer specifications and OSHA safety standards

These measures stabilized the roof system and significantly reduced risk while maintaining operational continuity.

Roof Replacement Specifications – April 2026

Roof Deck

   •Structural metal B-Pan roof deck
   •No tapered insulation present (confirmed during site visit)

Insulation & Cover Board (Alabama Code Compliant)
To meet Alabama energy code requirements, the new roof assembly will include:
   •2 layers of 2.6-inch polyisocyanurate (polyiso) insulation
   •½-inch high-density (HD) cover board installed above insulation

New Roof System
   •Duro-Last TPO single-ply membrane
   •Latest 2025 Duro-Last TPO formulation
   •Final attachment method confirmed during bid phase

Project Timeline


•Roof Inspection & Emergency Repairs: Completed
•Maintenance & Service Agreement: Active
•Additional Site Data Collection: In Progress
•Full Roof Replacement Start Date: April 2026

Ongoing Roof Asset Management Strategy

Ongoing Roof Asset Management Strategy
Even with a full roof replacement scheduled, maintaining existing roof sections is critical
for protecting the facility and reducing unplanned downtime.
Our maintenance program ensures:
   •Reduced emergency repair exposure
   •Improved roof performance leading up to replacement
   •Continued protection of interior equipment and operations
   •Manufacturer-compliant repairs and documentation
Roof maintenance remains a vital component of long-term capital planning for industrial
and manufacturing facilities.

Why Restoration Commercial Roofing Services


   •Specialized commercial & industrial roofing contractor
   •Extensive experience with manufacturing facilities
   •Proven expertise in TPO roofing systems
   •Code-compliant roof assemblies
   •Proactive maintenance and asset-management approach
Our team looks forward to delivering a high-performance roof system while keeping ITAC
Manufacturing protected and operational throughout the process.

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Ready to start your roofing project? Contact Restoration Roofing Service today to schedule a consultation and discover how we can protect and enhance your commercial property in Marianna FL.